Aluminium Foils
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Aluminium Foils Brochure
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Descriptions
Navkar Metal Syndicate is a leading supplier, stockist, and exporter of Aluminium Foils in a wide range of alloys, tempers, and finishes for packaging, insulation, and industrial applications. Our aluminium foils are produced from premium-grade aluminium ingots and cold-rolled coil feedstock, ensuring excellent surface quality, superior ductility, and high barrier protection.
Aluminium foils are highly versatile materials known for their lightweight, non-toxic, and corrosion-resistant characteristics. They are ideal for forming, wrapping, laminating, and heat-sealing processes. We supply both bare and coated foils suitable for household, pharmaceutical, industrial, and insulation uses.
Types of Aluminium Foils Offered
- Plain Aluminium Foil: Soft, smooth foil used for food packaging, insulation, and lamination.
- Household Foil: Thin-gauge aluminium foil rolls for domestic and catering use, typically in 9–20 micron thickness.
- Pharmaceutical Foil (Blister / Strip Foil): Special alloy foil with controlled surface finish and heat-seal lacquer coating for pharma-grade packaging.
- Industrial Foil: Thicker gauge foil used for HVAC ducting, insulation, transformer wrapping, and cable shielding.
- Laminated Foil: Multi-layer foil laminated with paper, polyester, or polyethylene for superior strength and moisture resistance.
Key Features
- High reflectivity and thermal conductivity
- Excellent moisture, gas, and light barrier properties
- Non-toxic and suitable for direct food contact
- 100% recyclable and environmentally sustainable
- Available in soft, half-hard, and hard tempers
- Compatible with coating, printing, embossing, and lamination
Available Alloys & Tempers
We offer aluminium foils in various alloys and tempers such as: AA 1100, 1145, 1200, 1235, 3003, 8011, 8079 in tempers O (Soft), H14, H18, H24, and H26, meeting ASTM B209 / EN 573 / ISO standards.
Dimensional Range
| Parameter | Metric Range | Approx. Imperial Range |
|---|---|---|
| Thickness | 6 Micron to 200 Micron | 0.006 mm to 0.20 mm |
| Width | 100 mm to 1,600 mm | 4" to 63" |
| Core ID | 76 mm / 150 mm | 3" / 6" |
| Coil OD | Up to 1,000 mm | Up to 39" |
| Coil Weight | 50 kg to 1,000 kg | ~110 lbs to 2,200 lbs |
Applications
- Food packaging, trays, containers, and wrapping films
- Pharmaceutical blister packs and strip packs
- HVAC and thermal insulation ducting
- Transformer and cable shielding
- Decorative laminates and printing substrates
- Industrial sealing, insulation, and reflective surfaces
Navkar Metal Syndicate ensures all Aluminium Foils are supplied with complete mill test certificates, traceability, and export-grade packaging. Custom thickness, width, coating, and surface finish can be supplied on request.
Chemical Composition
The chemical composition of Aluminium Foils varies depending on the alloy grade used. Navkar Metal Syndicate supplies high-quality aluminium foils in grades like AA1100, AA1200, AA1235, AA3003, AA8011, and AA8079, conforming to ASTM B209, EN 573, and ISO standards. These alloys are formulated to ensure optimum ductility, thermal conductivity, and corrosion resistance — essential for packaging, insulation, and industrial applications.
| Alloy Designation | Si (%) | Fe (%) | Cu (%) | Mn (%) | Mg (%) | Cr (%) | Zn (%) | Ti (%) | Others (Total) | Al (Balance) |
|---|---|---|---|---|---|---|---|---|---|---|
| AA1100 | 0.95 max | 0.95 max | 0.05 – 0.20 | – | – | – | 0.10 max | – | 0.15 max | Remainder |
| AA1200 | 1.00 max | 1.00 max | 0.05 max | – | – | – | 0.10 max | – | 0.15 max | Remainder |
| AA1235 | 0.65 max | 0.65 max | 0.05 max | – | – | – | 0.10 max | – | 0.15 max | Remainder |
| AA3003 | 0.60 max | 0.70 max | 0.05 – 0.20 | 1.0 – 1.5 | – | – | 0.10 max | – | 0.15 max | Remainder |
| AA8011 | 0.60 – 1.00 | 0.60 – 1.00 | 0.10 max | 0.20 max | 0.05 max | 0.05 max | 0.10 max | 0.08 max | 0.15 max | Remainder |
| AA8079 | 0.05 – 0.30 | 0.70 – 1.00 | 0.05 max | 0.05 max | 0.05 max | – | 0.10 max | – | 0.15 max | Remainder |
Note: The values mentioned are typical maximum limits as per international standards. Specific chemical compositions can vary slightly depending on temper, application, and processing route. Certified Mill Test Certificates (MTCs) are provided with every consignment from Navkar Metal Syndicate.
Mechanical, Physical & Fabrication Properties
Navkar Metal Syndicate supplies converter, household, industrial and pharmaceutical-grade Aluminium Foils in alloys such as AA1100, AA1200, AA1235, AA3003, AA8011 and AA8079. These foils are available in soft (O) and various hard tempers (H14, H18, etc.), offering a balance of formability, barrier performance, thermal conductivity and strength tailored to the end application.
Typical Mechanical & Physical Properties
| Alloy / Temper | Temper (Typical) | Tensile Strength (MPa) |
0.2% Proof / Yield Strength (MPa) |
Elongation (% on 50 mm) |
Density (g/cm³) |
Thermal Conductivity (W/m·K) |
Electrical Conductivity (% IACS) |
Melting Range (°C) |
Typical Service Temp. (°C) |
|---|---|---|---|---|---|---|---|---|---|
| AA1100 Foil | O / H14 / H18 | 60 – 110 | 20 – 70 | 10 – 35 | ≈ 2.71 | ≈ 220 | 55 – 60 | 643 – 657 | -50 to +200 |
| AA1200 Foil | O / H14 / H18 | 60 – 110 | 20 – 70 | 12 – 35 | ≈ 2.71 | ≈ 220 | 55 – 60 | 640 – 660 | -50 to +200 |
| AA1235 Foil | O / H18 | 60 – 100 | 20 – 60 | 12 – 35 | ≈ 2.70 | ≈ 225 | ≥ 60 | 640 – 660 | -50 to +200 |
| AA3003 Foil | O / H14 / H18 | 95 – 180 | 35 – 130 | 8 – 30 | ≈ 2.73 | ≈ 190 | 40 – 50 | 643 – 654 | -50 to +200 |
| AA8011 Foil | O / H14 / H18 | 80 – 150 | 30 – 110 | 6 – 25 | ≈ 2.71 | ≈ 190 | 35 – 45 | 620 – 660 | -50 to +250 |
| AA8079 Foil | O / H18 | 80 – 140 | 30 – 100 | 8 – 25 | ≈ 2.71 | ≈ 190 | 35 – 45 | 620 – 660 | -50 to +250 |
Fabrication Properties (General Guidelines)
| Property / Process | AA1100 / 1200 / 1235 | AA3003 | AA8011 / 8079 | Comments (Foil Applications) |
|---|---|---|---|---|
| Cold Formability | Excellent | Very Good | Very Good – Excellent | Ideal for deep drawing, wrapping, and multi-fold packaging. |
| Deep Drawability | Excellent | Very Good | Very Good | Used in blisters, container lids, and food trays. |
| Bendability | Excellent | Very Good | Very Good | Maintains integrity even under tight bends and folds. |
| Weldability (TIG / MIG) | Good (limited in thin foils) | Good | Good | More common in thicker strip/coil than ultra-thin foil. |
| Brazeability | Good | Good – Very Good | Good | Used in heat-exchanger and HVAC fin/foil combinations. |
| Solderability | Fair (with proper flux) | Fair | Fair | Soldering possible but less common than mechanical/adhesive joining. |
| Anodizing Response | Good (decorative) | Good | Limited (due to alloying additions) | Anodizing is rarely used on very thin foils; more on strip/sheet. |
| Corrosion Resistance | Excellent | Very Good | Excellent | Suitable for food-contact, pharma, and insulation applications. |
| Barrier Performance (Light / Moisture / Gas) |
Excellent (with suitable thickness) | Excellent | Excellent | Key attribute for flexible packaging, blister packs and laminates. |
Note: The above values are typical ranges for reference only and can vary with thickness, temper, and customer-specific processing. Navkar Metal Syndicate supplies foils with custom tempers, thickness tolerance and surface finishes, supported by full Mill Test Certificates (MTCs) as per international standards.
Applications
Navkar Metal Syndicate supplies a comprehensive range of Aluminium Foils designed for use across multiple industries, leveraging their lightweight, non-toxic, reflective, and barrier properties. These foils provide exceptional protection against moisture, oxygen, and contaminants, making them indispensable in food packaging, pharmaceuticals, insulation, and electrical industries.
| Industry / Sector | Applications | Recommended Alloy / Temper |
|---|---|---|
| Food & Beverage Packaging | Flexible packaging laminates, containers, lids, wrappers for chocolates, dairy, bakery and ready-to-eat meals, and aseptic carton linings. | AA1100, AA1200, AA1235, AA8011 – O / H14 |
| Pharmaceutical & Healthcare | Blister foils, strip pack foils, cold-form laminates, sealing lidding foils, and light/moisture-resistant pharma sachets. | AA8011, AA8079 – O / H18 |
| HVAC & Thermal Insulation | Duct wrapping, insulation jacketing, vapor barriers, acoustic foil laminates, and reflective heat shields. | AA1100, AA1200, AA3003 – H14 / H18 |
| Electrical & Electronic | Transformer winding foil, capacitor foil, EMI/RFI shielding, and cable wrapping. | AA1100, AA1200 – O / H18 |
| Construction & Building | Roofing insulation layers, radiant barriers, decorative laminates, and waterproof membrane backing. | AA8011, AA3003 – H14 / H18 |
| Industrial & Engineering | Heat exchanger fins, condenser foils, gaskets, and technical insulation components. | AA3003, AA8011 – O / H14 |
| Printing & Decorative | Metallic decorative laminates, embossed foils, gift wrap foils, and printed foil labels. | AA1100, AA1200 – O / H18 |
| Automotive | Heat and sound insulation, catalytic converter wrapping, and air-conditioning duct foils. | AA3003, AA8011 – H14 / H18 |
Additional Applications
- Blister and strip packaging for tablets and capsules
- Flexible pouches and multilayer laminates
- Decorative and embossed foils for premium packaging
- Aluminium foil tapes and insulation wraps
- Lamination substrate for paper, polyester, and PE films
- Transformer, capacitor, and cable shielding materials
- Industrial sealing, HVAC insulation, and acoustic barriers
Navkar Metal Syndicate ensures every aluminium foil product is supplied with mill test certification, proper gauge control, and surface finish options including bright, matte, or laminated forms — tailored for domestic and export-grade applications.
Standards & International Equivalents:
Navkar Metal Syndicate supplies aluminium foils in a wide range of alloys and tempers that conform to major global standards (ASTM, EN/Euro Norm, JIS, ISO, IS, BS). This helps ensure full traceability, compliance, and ease of substitution for international projects.
| Alloy / Temper | ASTM / AA | EN / Euro Norm | ISO / BS | JIS | Indian (IS) / Other | Typical Use |
|---|---|---|---|---|---|---|
| AA 1100 – O / H14 / H18 | ASTM B209 (Sheet & Plate), B479 (Foil); AA1100 | EN AW-1100 | ISO / BS: 1100A (where referenced) | JIS A1100 | IS: 733 / 737 (commercially pure aluminium) | General packaging, insulation, laminates, cable wrap |
| AA 1200 – O / H14 / H18 | ASTM B209; AA1200 | EN AW-1200 | BS / ISO commercial purity grade | JIS A1200 | IS commercial grade aluminium | HVAC foils, jacketing, reflective barriers |
| AA 1235 – O / H18 | ASTM B209 / B479; AA1235 | EN AW-1235 | ISO 6361 (Rolled products) equivalent | JIS A1235 | Custom / project-specific, often to ASTM + EN | Thin gauge flexible packaging foils, laminates |
| AA 3003 – O / H14 | ASTM B209; AA3003 | EN AW-3003 | ISO 6361-2 / BS 1470 | JIS A3003 | IS: 903 (wrought Al–Mn alloys) | Heat exchanger foils, fins, HVAC coils, industrial laminates |
| AA 8011 – O / H14 / H18 | ASTM B209; AA8011 | EN AW-8011 | ISO 6361 (wrought Al alloys) | JIS A8011 | IS / project-specific to ASTM + EN | Food & pharma foils, lidding, household foil, packaging |
| AA 8079 – O / H18 | ASTM B209; AA8079 | EN AW-8079 | ISO 6361 packaging grades | JIS A8079 (where specified) | Typically as per EN + ASTM in India | High barrier packaging, blister base, cold-form laminates |
| AA 8021 – O / H18 | ASTM B209; AA8021 | EN AW-8021 | ISO 6361 foil grades | JIS A8021 | Project and OEM-specific specs | Pharmaceutical strip & blister foil, deep-draw packaging |
| Custom / Specialty Foil Grades | ASTM B209 / B479 (as agreed) | EN 573 / EN 485 series | ISO 6361, BS 1470 (legacy) | JIS H4000 series | IS specifications + Customer drawings | Printed foils, coated foils, tape backings, technical laminates |
Notes on Standards & Certification
- Foils are supplied to ASTM B209 / B479 and relevant EN 485 / EN 573 norms where specified.
- Project orders can comply with GMP / FDA-contact compatible base foil when required for food & pharma use.
- Each batch can be delivered with Mill Test Certificates (MTCs) mentioning alloy, temper, thickness, width, & standard.
- Cross-reference to JIS, ISO, BS and IS standards is available on request for global qualification.
For critical applications, Navkar Metal Syndicate can match foil supply to customer drawings, OEM specifications, and multi-standard requirements (ASTM + EN + JIS / IS), ensuring seamless integration into international supply chains.
Common Names & International Identifiers
Navkar Metal Syndicate offers a wide range of Aluminium Foils recognized globally by various standard designations, trade names, and alloy identifiers. These foils conform to internationally accepted systems such as AA (Aluminium Association), EN (European Norms), JIS (Japanese Industrial Standards), ISO, and IS.
| Alloy Designation | Common / Trade Name | AA (USA) / UNS Code | EN / ISO Designation | JIS Designation | Typical Description / Application |
|---|---|---|---|---|---|
| AA1100 | Commercially Pure Aluminium | UNS A91100 | EN AW-1100 | JIS A1100 | General-purpose foil for packaging, insulation, laminates, and industrial wraps |
| AA1200 | 99.0% Aluminium Foil | UNS A91200 | EN AW-1200 | JIS A1200 | HVAC insulation foil, jacketing, reflective foil, and heat insulation lamination |
| AA1235 | 99.35% Aluminium Foil | UNS A91235 | EN AW-1235 | JIS A1235 | Flexible packaging, household foil, lamination, food and confectionery wrap |
| AA3003 | Aluminium-Manganese Alloy | UNS A93003 | EN AW-3003 | JIS A3003 | Heat exchanger fins, HVAC foils, and industrial heat transfer components |
| AA8011 | Household / Container Foil Alloy | UNS A98011 | EN AW-8011 | JIS A8011 | Food container foil, pharma lidding foil, packaging laminates, insulation foil |
| AA8079 | High Barrier Packaging Foil | UNS A98079 | EN AW-8079 | JIS A8079 | Pharmaceutical cold-form foil, blister base foil, and laminate packaging |
| AA8021 | Pharma Strip Foil Alloy | UNS A98021 | EN AW-8021 | JIS A8021 | Deep-draw and sealing foils for strip packaging and industrial insulation |
| AA3004 | Al–Mn–Mg Alloy Foil | UNS A93004 | EN AW-3004 | JIS A3004 | Food containers, beverage packaging, and heat exchanger foils |
| AA5052 | Aluminium-Magnesium Alloy Foil | UNS A95052 | EN AW-5052 | JIS A5052 | Special foils for marine, automotive, and heat transfer applications |
Alternate Names & Industry Identifiers
- Converter Foil – Base foil for packaging and lamination industries.
- Pharma Blister Foil – Foil used for tablet and capsule blister packs.
- Household Foil – Everyday foil for cooking, baking, and food wrapping.
- Container Foil – Alloy used for food trays, lids, and takeaway packs.
- Industrial Foil – Foil used in insulation, transformers, and capacitors.
- Fin Stock Foil – Aluminium foil used for heat exchangers and HVAC coils.
Navkar Metal Syndicate ensures full traceability and identification with each shipment, including AA/EN alloy designation, temper, gauge, lot number, and country of origin — making our foils globally compatible and export-ready.
Common Product Forms & Dimensions
Navkar Metal Syndicate offers a wide range of Aluminium Foils in different tempers, finishes, and dimensions to meet the needs of diverse industries such as packaging, pharmaceuticals, HVAC, electrical, and insulation. Our foils are available in rolls, sheets, and laminated forms, ensuring precision thickness control and consistent mechanical performance.
| Product Form | Thickness Range (mm) | Width Range (mm) | Length / Roll Size | Temper | Surface Finish | Typical Applications |
|---|---|---|---|---|---|---|
| Plain Aluminium Foil (Soft) | 0.006 – 0.040 | 150 – 1600 | 500 – 6000 mtr (as per gauge) | O / H14 / H18 | Bright / Matte / Mill Finish | Household foil, flexible packaging, lamination base |
| Converter / Lamination Foil | 0.006 – 0.030 | 250 – 1250 | 1000 – 5000 mtr | O / H18 | Bright one side, matte one side | Printing, coating, lamination with paper, film, or PE |
| Pharmaceutical Blister Foil | 0.020 – 0.040 | 200 – 800 | Rolls up to 500 kg | O / H18 | Lacquered / Primer Coated | Tablets, capsules, cold-form & strip packaging |
| Food Container Foil | 0.050 – 0.200 | 200 – 1200 | Rolls or pre-cut blanks | O / H22 | Lubricated / Plain | Food trays, takeaway packs, oven-safe containers |
| Household Foil | 0.009 – 0.020 | 290 – 450 | Rolls (7 mtr to 300 mtr) | O | Bright / Matte | Cooking, baking, freezing, and wrapping |
| HVAC / Fin Stock Foil | 0.080 – 0.300 | 300 – 1300 | Rolls up to 1000 mtr | H14 / H16 / H18 | Mill Finish / Hydrophilic Coated | Heat exchangers, condenser fins, evaporators |
| Industrial Insulation Foil | 0.030 – 0.200 | 500 – 1250 | Rolls or cut sheets | O / H14 | Reflective / Coated / Laminated | Thermal insulation, duct wrap, acoustic barriers |
| Printed & Colored Foil | 0.008 – 0.040 | 200 – 1000 | Customized rolls or sheets | O / H18 | Gloss / Matte / Embossed / Color Coated | Decorative packaging, confectionery wraps, labels |
Additional Configurations
- Embossed Foil: Available in diamond, stucco, or custom textures.
- Laminated Foil: Foil bonded with paper, polyester, or PE films.
- Coated Foil: PVdC, Heat Seal, or Epoxy coatings for barrier performance.
- Perforated / Slitted Rolls: For HVAC, insulation, or flexible packaging lines.
- Custom Widths: Available on request from 50 mm to 1600 mm with tight tolerances.
All aluminium foils supplied by Navkar Metal Syndicate are produced in accordance with ASTM B209 / EN 485 / IS 737 standards and are available with Mill Test Certificates (MTCs) and customized packing for both domestic and export shipments.
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