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Aluminium Bronze | C95400, C95500, C95800 Brochure

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Descriptions

At Navkar Metal Syndicate, we supply premium-grade Aluminium Bronze alloys—renowned for their outstanding strength, corrosion resistance, and wear performance in the most demanding industrial and marine environments. These copper-based alloys, strengthened with aluminium and trace elements such as iron and nickel, offer a superior combination of mechanical integrity, toughness, and resistance to oxidation and cavitation.

Our C95400 (Aluminium Bronze 954), C95500 (Nickel Aluminium Bronze), and C95800 (Marine Aluminium Bronze) grades are engineered for applications where durability, non-sparking characteristics, and resistance to seawater or chemical attack are critical. They exhibit high tensile strength, excellent fatigue resistance, and superior performance under load-bearing or frictional conditions—making them ideal for heavy-duty components such as propeller shafts, pump impellers, bushings, valve seats, and marine hardware.

Each alloy is manufactured under controlled metallurgical conditions, ensuring consistent grain structure and uniform mechanical properties. With full Mill Test Certificates (MTCs), traceable heat numbers, and export-grade packing, Navkar Metal Syndicate guarantees quality, reliability, and on-time delivery for domestic and international projects across marine, defense, aerospace, and general engineering industries.

Chemical Composition

The following table represents the typical chemical composition (by weight %) of Aluminium Bronze alloys. These grades are strengthened through the addition of aluminium, iron, and nickel, giving the alloys superior mechanical properties and corrosion resistance in marine and industrial environments.

Element C95400
(Aluminium Bronze)
C95500
(Nickel Aluminium Bronze)
C95800
(Marine Aluminium Bronze)
Copper (Cu) 83.0 – 88.0 79.0 – 83.0 77.0 – 81.0
Aluminium (Al) 10.0 – 11.5 10.0 – 11.5 8.5 – 9.5
Iron (Fe) 3.0 – 5.0 3.0 – 5.0 3.5 – 5.0
Nickel (Ni) 4.0 – 5.5 4.0 – 5.5
Manganese (Mn) 1.5 max 1.5 max 1.5 max
Tin (Sn) 0.2 max 0.2 max 0.2 max
Zinc (Zn) 1.0 max 1.0 max 1.0 max
Lead (Pb) 0.05 max 0.05 max 0.05 max
Balance Copper Copper Copper

Note: Minor variations in composition may occur depending on the manufacturing standard (ASTM B148, ASTM B150, BS 2874, or EN 1982). The addition of Nickel and Iron enhances strength and corrosion resistance, particularly in marine and high-load applications.

Mechanical, Physical & Fabrication Properties

Aluminium Bronze alloys combine the strength of steel with the corrosion resistance of copper. They are highly durable, offering excellent performance under mechanical stress, friction, and seawater exposure. The following table outlines the typical properties of commonly used Aluminium Bronze grades.

Property C95400
(Aluminium Bronze)
C95500
(Nickel Aluminium Bronze)
C95800
(Marine Aluminium Bronze)
Tensile Strength (MPa) 620 – 760 655 – 760 700 – 830
Yield Strength (0.2% Proof) (MPa) 240 – 310 300 – 380 350 – 420
Elongation (%) 12 – 20 12 – 18 10 – 15
Brinell Hardness (HB) 150 – 180 160 – 200 170 – 210
Impact Strength (Charpy) (J) 25 – 35 30 – 40 30 – 45
Modulus of Elasticity (GPa) 115 – 125 120 – 130 120 – 130
Density (g/cm³) 7.6 – 7.8 7.5 – 7.8 7.5 – 7.8
Thermal Conductivity (W/m·K) 45 – 55 40 – 50 35 – 45
Electrical Conductivity (% IACS) 7 – 10 6 – 8 5 – 7
Coefficient of Thermal Expansion (10⁻⁶/°C) 16 – 17 16 – 17 16 – 18
Corrosion Resistance Excellent in seawater, brine, and chemical environments Outstanding – especially in seawater, acids, and marine atmospheres Superior resistance to seawater, cavitation, and erosion-corrosion
Weldability Good (requires preheat) Good (TIG/MIG preferred) Excellent (control of heat input recommended)
Machinability Good (60% of free-machining brass) Fair to Good Fair
Formability / Hot Workability Good (hot forge at 750–900°C) Good (hot work at 800–950°C) Good (hot forge at 800–950°C)

Note: The mechanical and physical values are typical and may vary slightly depending on section thickness, temper condition, and manufacturing process. Aluminium Bronzes are suitable for heavy-load applications, exhibiting excellent wear and galling resistance along with superior corrosion performance in marine and chemical environments.

Applications

Aluminium Bronze alloys are trusted for their combination of high strength, corrosion resistance, and durability in demanding environments. Their performance under stress, abrasion, and seawater exposure makes them ideal for both marine and industrial use.

  • Marine hardware, propeller shafts, pump impellers, and deck fittings
  • Valve bodies, seats, and stems for seawater and chemical systems
  • Bushings, bearings, wear plates, and heavy-duty sliding components
  • Pump and compressor components operating under high pressure
  • Shipbuilding and offshore oil & gas structures exposed to seawater
  • Landing gear components and aerospace fittings requiring strength and corrosion resistance
  • Heat exchanger and condenser plates in corrosive or high-temperature environments
  • Non-sparking tools and mechanical components for hazardous environments
  • Architectural applications requiring bronze aesthetics and structural durability

Navkar Metal Syndicate supplies Aluminium Bronze in precision-engineered bars, plates, flanges, and fittings, ensuring each component meets global standards for performance, reliability, and corrosion resistance in harsh operating conditions.

Standards & International Equivalents:

The aluminium bronze grades below are commonly referenced across global standards. Exact equivalence can vary by product form (cast, continuous cast, centrifugal cast, wrought) and by the required mechanical properties. Always confirm against the project MDS / PO and relevant standard edition.

Alloy / Type UNS (CDA) ASTM / ASME (typ.) EN / ISO (typ. chemistry name) BS (old) DIN / W.-Nr. (typ.) SAE / Others
C95400
Aluminium Bronze
C95400 ASTM B148 (castings)
ASTM B505 (cont. cast bar)
ASTM B271 (centrifugal)
ASME SB148 / SB505
EN 1982: CuAl10Fe3 (approx.)
ISO: CuAl10Fe (approx.)
BS 1400: AB1 (approx.) DIN: G-CuAl10Fe (approx.) SAE J461 / J462 (cast copper alloys)
C95500
Nickel Aluminium Bronze
C95500 ASTM B148 (castings)
ASTM B505 (cont. cast bar)
ASTM B271 (centrifugal)
ASME SB148 / SB505
EN 1982: CuAl10Ni5Fe4 (≈ CC333G)
ISO: CuAl10Ni5Fe4
BS 1400: AB2 (Ni-Al Bronze) DIN/W.-Nr.: G-CuAl10Ni5Fe4 (≈ 2.0966) SAE J461 / J462
C95800
Marine Nickel Aluminium Bronze
C95800 ASTM B148 (castings)
ASTM B505 (cont. cast bar)
ASTM B271 (centrifugal)
ASME SB148 / SB505
EN 1982: CuAl9Ni5Fe4 (marine, approx.)
(Some specs also cross-list to CuAl10Ni5Fe4 depending on chemistry window)
BS 1400: AB2 (marine) DIN/W.-Nr.: G-CuAl9/10Ni5Fe4 (≈ 2.0975 / 2.0966) SAE J461 / J462

Notes: (1) EN 1982 uses both chemical symbols and casting codes (e.g., CC333G) — supplier datasheets often show either. (2) “Approx.” indicates commonly accepted cross-references by chemistry and typical properties; verify dimensional/strength class by form (sand cast, centrifugal, continuous cast) before substitution.

Common Names & International Identifiers

Aluminium Bronze alloys are identified globally under multiple designations depending on the standard, chemical composition, and intended service conditions. The following table lists commonly used trade names and international identifiers for the major grades supplied by Navkar Metal Syndicate.

Alloy / Type Common / Trade Names UNS (CDA) European (EN / ISO) BS / DIN / W.-Nr. Typical Applications
C95400 Aluminium Bronze, Aluminum Bronze 954, CuAl10Fe3
Commercial name: “General Purpose Aluminium Bronze”
C95400 EN 1982: CuAl10Fe3 / ISO CuAl10Fe BS 1400 AB1 / DIN 2.0960 Bearings, bushings, wear plates, valve components
C95500 Nickel Aluminium Bronze, CuAl10Ni5Fe4, NAB Alloy
Commercial name: “Nickel-Al Bronze” or “AB2 Bronze”
C95500 EN 1982: CuAl10Ni5Fe4 (CC333G) BS 1400 AB2 / DIN 2.0966 Marine propellers, pump impellers, high-stress components
C95800 Marine Aluminium Bronze, CuAl9Ni5Fe4, Naval Bronze
Commercial name: “Marine Nickel-Al Bronze” or “Seawater Grade Bronze”
C95800 EN 1982: CuAl9Ni5Fe4 / ISO CuAl9Ni5Fe4 BS 1400 AB2 (marine) / DIN 2.0975 Seawater pumps, ship propellers, valves, offshore structures

Note: The above identifiers reflect equivalent designations based on composition and functional similarity across major global standards. Alloy selection should be verified based on service environment, mechanical requirement, and fabrication process.

Common Product Forms & Dimensions

C95400, C95500, and C95800 Aluminium Bronze alloys are among the most widely used copper-based alloys for marine, engineering, and heavy-duty industrial applications. They are typically manufactured by continuous casting or centrifugal casting methods, ensuring consistent properties, fine grain structure, and excellent machinability.

Available Forms

  • Bars: Round, square, hexagonal (hex), and flat sections.
  • Tubes / Hollow Bars: Continuous and centrifugal cast hollows for machining bushings, bearings, and sleeves.
  • Plates: Wear plates, liners, and mill stock sheets available in multiple thicknesses.
  • Other Forms: Billets, ingots, wire, forgings, profiles, and structural shapes.

Typical Stock Size Ranges (Approximate)

Form C95400 (Aluminium Bronze) C95500 (Nickel Aluminium Bronze) C95800 (Marine Nickel Aluminium Bronze)
Round Bars (Solids / Rods) 1/2" to 16" dia (≈ 15 mm – 400 mm) 1/2" to 9" O.D. (≈ 13 mm – 230 mm) 4 mm to 500 mm O.D.
Hollow Bars / Tubes 1/2" I.D. × 1" O.D. thru 9" I.D. × 10" O.D.
(continuous cast); up to 20" O.D. (centrifugal)
1 1/8" to 9" O.D. 1 1/8" to 9" O.D. (consult for wall thickness)
Plates 1/4" – 6" thick (often stocked as wear plate) 3/8" – 1 1/2" thick Available, typically as semi-finished or mill stock
Square Bars Up to 8" Available as bar stock / mill stock 18 mm – 47 mm
Hex Bars Available as bar stock / mill stock Available as bar stock / mill stock 18 mm – 57 mm
Flats / Rectangles Up to 15" width Up to 15" width Up to 15" width
Other Forms Billets, ingots, wire, structural shapes, forgings Billets, ingots, pipe, structural shapes, forgings Billets, ingots, fasteners, forgings, profiles

Key Points

  • Casting Method: Typically produced via continuous or centrifugal casting, depending on diameter and wall thickness.
  • Standard Lengths: Commonly supplied in 144" (12 ft / 3.6 m) or 3 – 6 m lengths; custom cut-to-length service available.
  • Customization: Special sizes, near-net shapes, and forged sections available for OEM and project-specific requirements.

For project-grade Aluminium Bronze materials, Navkar Metal Syndicate supplies fully traceable batches with Mill Test Certificates (MTCs), heat numbers, and export-grade packaging for global projects.

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